Kathairos has emerged as the leading North American solution for methane elimination from pneumatics, with more than 1,000 systems in operation across North America and over 40 major oil and gas producer partners.
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In the evolving landscape of oil and gas, reducing methane emissions is now more essential than ever.
U.S. regulations demand a major shift—requiring zero emissions from pneumatic controllers and pumps by 2029. To meet impending requirements, industry leaders Kimray and Kathairos have joined forces, delivering a robust solution that prioritizes environmental responsibility without compromising reliability.
The challenge: converting pneumatic systems to zero emissions
Natural gas-powered pneumatic controllers and pumps have long been the backbone of oilfield operations, yet, these devices are also a major source of methane emissions. Regulations require operators to eliminate emissions from millions of devices across remote sites, creating a monumental task both financially and logistically.
Kimray’s legacy and vision
For more than 75 years, Kimray has been a trusted name in pneumatic controls, known for quality, innovation, and dedicated service. As a leader in U.S. oilfield process controls, Kimray’s red pneumatic devices have become iconic at production sites across the country. But as the industry pushes toward zero-emission standards, Kimray recognized a need to adapt its technology while maintaining the reliability its customers rely on.
Kathairos’ zero-emission solution
Enter Kathairos, with a solution that is as simple as it is effective. By utilizing liquid nitrogen, Kathairos provides an emissions-free alternative to natural gas for pneumatic controls. The solution relies on the thermodynamic transformation of nitrogen from liquid to gas, which requires no external power source or mechanical parts—drastically reducing maintenance needs and boosting operational uptime. This approach has already shown impressive results, achieving 99.995% operational uptime across thousands of sites from Alberta to Texas.
One of the key benefits of Kathairos’ approach is scalability. In partnership with Chart Industries, the Kathairos solution has rapidly expanded, growing from just a handful of sites in 2022 to over 2,000 in just 18 months. Kathairos' commitment to delivering a scalable solution ensures that operators across North America can transition smoothly to zero-emission systems.
The Kathairos solution also offers an invaluable feature for oil and gas operators: real-time monitoring and data insights. By analyzing nitrogen consumption rates, operators can identify potential issues with equipment, benchmark performance, and continuously improve emission reduction efforts. This level of transparency allows for detailed reporting and compliance tracking, ensuring that operators are meeting regulations and maximizing efficiency.
The Kimray and Kathairos partnership: delivering operational excellence and environmental compliance
The Kimray-Kathairos partnership brings together Kimray’s extensive industry experience and trusted pneumatic technology with Kathairos' pioneering, emissions-free nitrogen solution. This collaboration offers operators an integrated, “one team, one call” experience, ensuring seamless adoption across production sites of any size. With Kimray’s established service network and Kathairos' cutting-edge technology, operators are empowered with a simple, reliable pathway to emissions reduction.
Dustin Anderson, Kimray's VP of Sales & Marketing, commented, “Combining Kimray’s industry-leading products with Kathairos’ reliable, emissions-free pneumatic supply creates a formidable solution for our customers and the evolving needs of the industry. This partnership allows operators to meet emissions goals quickly and efficiently, without sacrificing the dependable Kimray pneumatic controllers they’ve trusted for 75 years.”
Shaping the future of emissions-free oil and gas operations
The Kimray and Kathairos partnership underscores a shared commitment to environmental stewardship. By aligning operational excellence with emissions reduction, this collaboration sets a new industry standard, positioning oil and gas producers to exceed regulatory demands and take active steps toward a sustainable, low-carbon future.
